I used gold mother of Pearl for the inlays. I had difficulty in
deciding what kind of inlay pattern I was going to use. I wanted to
do something a little different then the typical Les Paul design to
make it a bit more original. I also wanted to do something a little
more graceful then your typical Scull and crossbones design.
I couldn't find my jewelers saw and blades so what could I do? I
got out my Dremel and with the cut off wheel I was able to quickly
cut out all the inlays. The problem with that is that you probably
waist more material this way then you do with a jewelers saw. For
any inlays that are not real intricate this works good. I also used
a small sanding wheel and some cheap jewelers files to make the
final touches.
Important!! WARE SAFETY GLASSES! The Dremel spins around at about
30 thousand RPM's and chances are you will break a couple of the cut
off wheels in the process. You can hold the pieces of pearl in a
mini vice or a pair of pliers to keep your fingers safe. Don't
underestimate the power of these little drills. If it can cut a ball
bearing in half it could easily cut your finger off. BE CAREFUL!
After making the inlays here are 2 ways to plot them out on the
guitar. One is to trace the inlay on the guitar with a very sharp
pencil. The method I used here was to put the inlay in place then
paint around it with white out which will leave an image of the
shape of the inlay on the guitar. You can also paint on rubber
cement then sprinkle on talcum powder.
At times, I've dug out the wood to fit in the inlays with just a
sharp knife or an exacto knife but it's helpful to also use a Dremel
high speed drill with a tinny cutter for carving away the wood. This
will work good with a router base to go along with it. I usually do
it just deep enough so the Mother of Pearl is slightly higher than
the surface of the wood.
On the fret board (because the wood is not black) I used a sharp
pencil to trace the outline of each inlay. After cutting out the
hole for the inlay, I then glued it in with a mixture of white vinyl
glue and fine sawdust from the same wood as the fret board making a
dark paste. I put an abundant amount of glue and sawdust first in
each hole, then I push in the inlay. The excess glue will ooze out
any small spaces where the hole was cut too big filling in the
spaces. This will help hide any minor inaccuracies in how the hole
was cut. I am usually not afraid to leave a lot on as the glue
shrinks quite a bit when it dries. I then later sand off the excess
paste and also sand down the Mother of Pearl flat with the fret
board. I also made sure there was no glue that got in the fret slots.
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